Parametric Aerospace Design

FOAM MODEL AIRCRAFT

Hand-designed foam glider with parametric fuselage, KFm-2 airfoils, and full weight/aerodynamic analysis. Every dimension calculated from first principles.

AEROSPACE AERODYNAMICS CALCULUS 3D PRINTING FOAM BUILD
8.64 oz
Total Weight
108 in²
Wing Area
~12 oz/ft²
Wing Loading
20–25 ft/s
Stall Speed

// FUSELAGE_PROFILE INTERACTIVE

The fuselage follows a parametric teardrop body-of-revolution. Drag the slider to trace the curve and see how the cross-section changes along the body.

t = 0.00 | x = 0.00 | y = 12.00
0.00
y = 12·cos(t)
x = 5·cos²(t/2)·sin(t)
0 ≤ t ≤ 2π

// DESIGN_EVOLUTION INTERACTIVE

Three design iterations, each improving on the last. Click to compare dimensions, weight, and aerodynamic tradeoffs.

// QUICK_FACTS

AIRFOIL
KFm-2 (Kline-Fogleman)
WINGSPAN
9 in per panel
CHORD
5 in
SWEEP
DIHEDRAL
FUSELAGE LENGTH
24 in (teardrop)
FUSELAGE DIAMETER
~10 in max
MATERIAL
Foam (1.55 lb/ft³)
BALLAST
8 quarters (underside)
TOTAL WEIGHT
8.64 oz

// AERO_CALCULATOR INTERACTIVE

Adjust the design parameters to see how changes affect flight characteristics. Pre-filled with the actual aircraft values.

// INPUTS

// RESULTS

WING LOADING 11.52 oz/ft²
ASPECT RATIO 3.00
FUSELAGE WEIGHT 5.28 oz
ESTIMATED STALL SPEED 22.1 ft/s
FLIGHT FEASIBLE

// GOAL

Design and build a foam glider aircraft entirely from scratch — no kits, no plans. Every surface defined by parametric equations or geometric primitives, then fabricated from foam using 3D-printed cutting guides.

// FUSELAGE DESIGN

The fuselage follows a teardrop body-of-revolution. The 2D profile is defined parametrically and rotated around the x-axis:

// VOLUME_CALCULATION

V = π ∫₀²π [5·cos²(t/2)·sin(t)]² |12·sin(t)| dt
  = 120π in³ ≈ 0.218 ft³

At foam density 1.55 lb/ft³:
  0.218 × 1.55 = 0.338 lbs = 5.28 oz

// TAIL STABILIZER

// HORIZONTAL (PITCH)

Area: 2.5 × 4 = 40 in²
Weight ≈ 0.225 oz

// VERTICAL (YAW)

Area: ½(2+4)×5 = 15 in²
Weight ≈ 0.085 oz
Total tail ≈ 0.31 oz

// KFm-2 AIRFOIL

The Kline-Fogleman mod-2 airfoil was chosen for foam construction:

  • Very easy to build from flat foam sheets
  • Forward-facing center of gravity
  • Gentle stall characteristics
  • Durable — unlikely to bend or break
  • Forgiving of building mistakes

// WEIGHT BREAKDOWN

Component Weight (oz)
Fuselage 5.28
Airfoils 1.05
Tail 0.31
Payload 1.60
Glue / Misc 0.40
Total 8.64

// WING LOADING

144 in²/ft² × (8.64 oz / 108 in²)
  ≈ 12 oz/ft²  ✓ Good!
Stall speed: 20–25 ft/sec